Molding machine is a kind of mechanical equipment used to manufacture plastic products, rubber products and synthetic fiber products. With the continuous development of industrial technology, the technology and design of the mold press are also constantly innovative. Here are some of the innovative technologies and designs of the mold press.

1. Automatic control technology: The traditional molding press is mostly operated manually, while the modern molding press uses automatic control technology, which can achieve fully automatic operation. The PLC (Programmable logic controller) control system can realize the accurate control of temperature, pressure, time and other process parameters, and improve production efficiency and product quality. At the same time, the production process and fault diagnosis can be monitored in real time through the touch screen interface, which is convenient for operation and maintenance.

2. Rapid cooling technology: In the molding process, cooling time is an important factor affecting production efficiency. Traditional cooling methods mostly use natural cooling, the speed is slower. The rapid cooling technology can improve the cooling speed, shorten the production cycle and improve the production efficiency by means of spray cooling and cold water circulation.

3. Variable pressure technology: The traditional die press usually can only provide a fixed pressure, can not adapt to the pressure requirements of different products. The variable pressure technology can realize the accurate control of the pressure by adjusting the working pressure of the hydraulic system. According to the needs of the product, the pressure can be adjusted to improve product quality and save energy.

4. Electric die lock technology: The traditional die lock mechanism mostly adopts hydraulic or pneumatic mode, which has problems such as high energy consumption and loud noise. The electric mode lock technology can reduce energy consumption and noise, improve work efficiency and environmental friendliness through electric drive.

5. Energy saving technology: With the increasing tension of resources and energy, energy saving and environmental protection have become an important development direction. The molding press is also innovative in terms of energy saving. For example, the frequency converter is used to control the speed of the hydraulic pump, and the output power of the hydraulic system is adjusted according to the actual process requirements to reduce energy consumption; The use of effective heat exchange device, improve the utilization of heat energy, reduce energy consumption; The closed-loop control system is used to monitor energy consumption in real time and optimize and adjust it.

6. Rapid mold change technology: The traditional mold change process requires manual operation and a long cycle. The rapid die changing technology can realize the rapid change of the die, shorten the production cycle and improve the production efficiency through the rapid connection device and the intelligent die changing system. At the same time, it can also automatically identify and adjust the mold through the intelligent die changing system to improve the accuracy and stability of the die changing.

7. Mold automatic adjustment technology: mold adjustment is an important part of the molding process, affecting the size and quality of the product. The traditional mold adjustment mostly adopts manual method, which has some problems such as inaccurate adjustment and low efficiency. The automatic adjustment technology of the mold can realize the automatic adjustment of the mold through the electric or hydraulic system. According to the requirements of the product, the position and status of the mold can be monitored in real time, and the position and pressure of the mold can be automatically adjusted to improve the consistency and stability of the product.

8. Intelligent testing technology: The mold press needs to conduct quality testing on the product during the manufacturing process. The traditional detection methods mostly use manual visual inspection or sampling detection, which is inefficient and has subjective errors. The intelligent inspection technology can carry out real-time monitoring and automatic discrimination of products through visual inspection systems, sensors and data analysis algorithms, etc., to improve the accuracy and efficiency of detection.

9. Networking technology: With the development of the Internet of Things and cloud computing technology, the networking application of molding machines is more and more extensive. Through the network connection, the device can be remotely monitored and managed, and the production data and fault information can be obtained in real time to improve the stability and operation efficiency of the device. At the same time, it can also realize information sharing and collaboration between devices, and improve the intelligence level of the entire production line.

In short, with the continuous progress of science and technology, innovative technology and design of molding machines continue to emerge. Through the application of automation control, rapid cooling, variable pressure, electric mold lock and other technologies, production efficiency, product quality and energy efficiency can be improved. The application of intelligent and networked technology further improves the intelligent level and operation efficiency of the die press. It is believed that with the continuous development of technology, the innovative technology and design of the molding machine will continue to innovate.